OK - so the issue in the TT thread could be described unexpected consequences: a regulator that is perhaps underpowered for delivering 5V to a grid, suddenly experiencing excess current draw, and failing. And given the TT design, no 5V = not much of a Teletype system.
A grid at full brightness draws much more current than any Eurorack module I can think of through their CV inputs (which isn’t the same as the current draw on a PSU).
However: I have no idea what the Norns power situation is, and am not the person to ask (and this perhaps isn’t the thread for that).
So: the issue there was with Just Friends, and it was with an input being normalized to the -12V rail without an impedance resistor (so as to detect when a jack wasn’t plugged in - picking a voltage likely to be unavailable outside the circuit, I’d guess). As a jack scraped past, it might briefly make a connection to said normalized jack, and without an impedance resistor, -12V at a lot of current shot through. If you’re not expecting that at the other end, that could be problematic.
There are loose opinions around input/output impedance resistors in Eurorack, but there are also reasons to implement alternative opinions, mainly down to context.
But regarding this:
Would it be okay regarding USB power/current if all 16 faders output 5 V to the modular while it takes the power from norns?
the answer is still, technically, “it depends what’s at the other end”. Current, not voltage, is the issue.
I mean, personally, I’m reasonably confident there won’t be any other issues, but if you want an 100% correct answer, what it comes down to is what’s powering the faderbank and if the inputs at the other end have some kind of impedance resistor. Most of the time, both of those aspects will be absolutely fine. But I cannot actually confirm how every single Eurorack module in the world works, and if they’ve been designed correctly.
Sure, but you care enough to ask if it is “safe to plug the faderbank into norns.”, which manages to immediately cast the quality of either object into doubt, and which puts people like me on the defensive immediately. And it feels from the questions that answers involving the phrase “it depends” won’t come over as satisfying.